COPRA RF roll forming software provides a large number of predefined and, as required, customizable forming strategies. This makes simple roll design almost as easy as setting up complex roll forming systems.
Copra Roll Forming ((EXCLUSIVE)) Full Download
COPRA RF has been global market leader in the field of roll forming software. That is not only because we make the design process as effective as possible for producers, but also our employees constantly advance our solutions and acommodate ever changing demands from the industry.
Since modern roll formed products go through extremely long lines with additional steps like welding, embossing, bending or also Inline measurements. This means tough requirements for solutions that are merely met with good software alone. COPRA RF comprises all the experience of our long-serving employees that are not only software devolopers or engineers, but rather genuine roll forming experts.
COPRA RF covers the whole roll forming process chain and provides tailor-made software solutions for tube makers and profile manufacturers alike. It is integrated in the COPRA workflow and thus allows unlimted possibilities for process optimzation. Therefore, you can successfully conduct a simple roll tool design as well es the implementation of a complex roll forming line.
Product Details:COPRA RF allows the designer to design simple as well as highly complex open or closed profiles, tubes, trapezoidal sections or drawing rings in a professional way.COPRA RF WireRolling & COPRA FEA RF WireRolling software supports the entire process chain of massive wire rolling - from the development of the individual wire forming stages to simulation of the metal forming process.COPRA FEA RF is used to simulate the roll forming operation by non-linear elastoplastic calculation. The COPRA RF design data can be automatically converted to a 3D SOLIDWORKS model via an interface. A "real" 3D model is transferred, which means no intelligence will be lost on the way. Changes in the COPRA RF project will be automatically updated in the SOLIDWORKS project. Features:Open and Closed Sections
Round and Shaped Tubes
Wire Rolling
Analysis Tools
FEA Simulations
Benefits:Whole Process Chain of Roll Forming
Modular Software Structure
Easy to Learn
Available in 10 languages
SOLIDWORKS Interface
Print Email Printed from SolidWorks.com. For more information: sales@solidworks.com
Abstract:Cold roll forming can fabricate products with complex profiles, and its parameter optimization can achieve high quality and improved precision of products. In this paper, taking the side shield as a typical product, the cold roll forming of a complex section of stainless steel SUS301L-ST is analyzed, establishing a 3D finite element model by using the professional roll forming software COPRA. We propose a floating roll device for complex sections with asymmetry and large depth. We use an orthogonal experiment to obtain the inter-distance between rolls, friction coefficients, the diameter increments, and line velocities to investigate the effects on the maximum longitudinal strain of the edge. Results show that the diameter increment has the greatest influence on the maximum strain, and its increases can reduce the strain. The inter-distance value needs a suitable range. A small value is not conducive to the release of elastic deformation, while a large value will cause unexpected displacement and increase the cost. The friction coefficient increases; although it helps to reduce the strain, it will cause scratches and other defects on the stainless steel. The increase in velocity increases the strain. We derive the optimal parameters for the complex section, providing a theoretical basis for practical production.Keywords: roll forming; finite element analysis; stainless steel; parameter optimization
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We at Roll-Kraft are well aware of the complexities when designing your roll form tooling. If a poor roll form design leads to increased scrap rates, company morale is affected, because your operators cannot produce suitable roll formed products for your customers. We always ask the proper questions in order to fully understand your expectations and offer our 100% performance guarantee.
Whether you need a new set of roll forming tooling or a roll forming design analysis of an existing set of tooling, you can be assured that every roll goes through our quality and process control procedures incorporating ISO 9001:2000 with design in order to meet your expectations. Our 100% performance guarantee consists of either a replacement of our products or services or a complete refund.
Roll-Kraft developed its own roll forming design standards because we know that each and every design is unique to each application. It is imperative to ask the right questions, listen intently, and understand your expectations. Our customers appreciate the fact that we have our own design standards because it gives them the security of knowing that the roll design will be perfect. The roll forming of exotic materials has become more prevalent in recent years. The demand for higher quality and reduced delivery times is constantly increasing. We continually improve our tooling design standards to meet these ever-increasing needs.
In 2003, Roll-Kraft purchased Copra FEA RF (data M Software GmbH) software. Specifically created for the tube, pipe, and roll forming industry, this software simulates the roll tooling design in order to predict the final result of the strip. This allows the designer to investigate multiple designs and materials and make any necessary revisions before the roll tooling is manufactured. When used in a prototype or R&D capacity, the software provides a scientific approach to roll design.
The reason that we state the purchase date of this software is that many companies claim to have this or similar software. The most critical element of this software is translating and understanding the data. The more often the software is used, the more accurate the roll designs become. This, coupled with decades of hands-on experience, is why our designs are the best in the industry. This confidence enables us to offer our 100% performance guarantee. You will be satisfied or receive a complimentary replacement or a full refund.
Get an exclusive look at the new features of the software and the latest trends that drive the COPRA EcoSystem. 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